Food manufacturer across the globe are currently facing some monumental challenges, including some of the biggest brands in the business. The marketplace itself has grown incredibly competitive and saturated, with an endless supply of mature products and fewer and fewer opportunities for success and growth.
Efficiency is at the heart of all the challenges food manufacturers face. Reducing costs and delivery times increases profits. Here are some measures to improve your plant and your productivity.
Prepare your plant for possible risks
For example, you can lose all of your inventory due to a damaged refrigerator or freezer. Regular maintenance can prevent breakdowns, but you should be prepared for inventory losses from a temperature control system that may stop working. Install backup generators to keep cooling units running during blackouts. Like refrigerators, generators will also need regular maintenance to ensure they will run when needed.
Improve your energy efficiency
Energy efficiency reduces your operating costs effortlessly. Incorporate natural light into your facilities to reduce the number of lighting devices you need. For the ones you have, select long-lasting LED bulbs. LED lights use less energy and last longer than fluorescent or incandescent bulbs.
Embrace predictive maintenance
Technology can help make your plant more efficient, even when you don’t want to automate everything. Predictive maintenance saves you time and money by warning you when equipment is about to break down. So you can plan repairs and maintenance more efficiently and reduce downtime.
To use predictive maintenance, you have to install sensors on your equipment and obtain the software to monitor and analyze the information they are going to collect. The installation of the necessary components for predictive maintenance will put your plant in the first steps towards the next industrial revolution. This transformation will improve efficiency through data analysis on a broader level than has been seen before.
Increase the use of automation and integration
Automation improves productivity by reducing errors and increasing uptime. If your plant is older, you can still rely on human workers for processes that could be automated. Invest in automation equipment to improve efficiency. Train human workers in other positions around your facility, such as operating machinery, so they can keep their jobs.
Although most food manufacturing plants use automation for many processes, many sections remain isolated. The integration of your automated equipment increases productivity.
Reduces the risk of contamination
Returns waste time and hurt productivity. Instead of reacting to recalls, be proactive and avoid contamination in the first place. To do this, only use equipment intended for food and beverage manufacturing, including everything from cleaning products to air compressors.
If you need food manufacturer assists on your business, Assemco will fulfil your all needs.